What is Predictive Maintenance Software and How Does It Work?
Predictive maintenance software is an invaluable tool that helps organizations to anticipate potential problems and take preventive action. Utilizing statistical process control techniques, it can forecast when maintenance needs to be performed to increase safety and reduce accidents due to malfunctioning equipment, and optimize asset performance.
An effective predictive maintenance platform combines digital inspection workflows with live asset monitoring, giving frontline teams and managers a unified view of equipment health. This condition-based approach can reduce maintenance costs significantly while improving safety outcomes—especially in high-risk industries like manufacturing, construction, and facilities management.
Benefits
Predictive maintenance enables organizations to meet safety compliance standards, take preventive and corrective measures, and optimize asset life. Anticipating potential failures before they occur allows preventative investigations, maintenance schedule adjustments, and repairs to be made promptly. Some of the advantages of using and implementing predictive maintenance software include the following:
The reduction or near elimination of unscheduled equipment downtime due to equipment or system failures
An increase in the efficiency of the workforce
An increase in production capacity
Accurate asset information
Cost-savings in maintenance
Longer lifespan of equipment
An increase in Return on Investment (ROI)
Key Features
Predictive maintenance software will be most effective if it contains these essential features:
An all-in-one management system for inventory, equipment, and workforce
Automated scheduling of service work, with deadlines and assignments
Workflow optimization to keep track of equipment and labor availability
App integration for notifications and insights on the go
Compliance and safety reminders
Monitoring the condition and performance of assets in real-time
Complement Your Predictive Maintenance Needs with Mitti (by SafetyCulture)
Mitti (by SafetyCulture) is a leading multi-platform safety inspection and compliance audit solution provider. Integration of sensors can facilitate predictive maintenance insights and analytics that help identify potential equipment risks or failures. Additionally, the platform’s advanced algorithms and proprietary machine-learning models enable businesses to predict when to conduct maintenance for each asset, reducing downtime and saving time, money, and resources. Here’s a list of features Mitti (by SafetyCulture) supports:
Assign periodic maintenance tasks and track their progress and performance.
Easily perform maintenance checks using mobile or tablet devices, even in offline mode.
Set a scheduled reminder for a specific maintenance procedure and receive alerts for maintenance or repair needs before an issue arises.
Capture photo and video evidence when reporting maintenance issues and assign corrective actions to personnel in the team.
Generate reports in PDF and CSV formats for easy analysis and sharing.
Connect sensors to monitor temperature, vibration, pressure, and more in real time to get notified the moment a reading falls outside normal range.
Choosing the Best Predictive Maintenance Software
The following table compares features, including free version availability, paid plan pricing, and mobile app capability, of our top 10 picks to make it easier for you to find the right predictive maintenance software.
Predictive Maintenance Software | Free Version | Paid Plan | Mobile App |
Maintenance Connection | None | $110/user/month | Yes |
eMaint CMMS | None | $69/3 users/month | Yes |
Azzier | Yes | $59/user/month | Yes |
Dematic Sprocket | None | Contact vendor for pricing | Yes |
Traceability Made Easy (TME) CMMS | None | Contact vendor for pricing | No |
LLumin | None | $19/user/month | Yes |
ManagerPlus | None | $85/user/month | Yes |
FaciliWorks CMMS | None | Contact vendor for pricing | No |
MaintiMizer | None | $60/month | Yes |
